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Research into cooking and heating applications of down-draught stoves


Table of Contents

Boiling Point
Front cover of Boiling Point issue 40
Issue 40 (1998) Household energy and health

ArticleResearch into cooking and heating applications of down-draught stoves
AuthorAM. Hasan Rashid Khan


[top] [end]Introduction

Traditional stoves provide necessary heating in many situations where the temperature drops at night, in high altitude regions and/or during the winter. However, these stoves emit smoke inside the room and pollute the air, due to incomplete combustion.

It is necessary to develop a cleaner burning stove with higher efficiency. The hot flue gases can be used directly for keeping the room warm without polluting the air inside.

For sixteen years, the wood-burning stove group of Eindhoven University of Technology in the Netherlands and the Institute of Fuel Research and Development (BCSIR) in Bangladesh have been jointly pursuing research on the clean combustion of wood. The project has been sponsored by the EEC.

In general, the combustion products of wood are carbon dioxide (CO2) water vapour, carbon monoxide (CO), particulates and polycyclic organic matter. The last three pollutants are very hazardous to human health.

The yardstick for measurement of clean combustion is the CO/CO2 ratio in the combustion gases. For reasonably clean combustion this ratio must be less than 0.1%. The operating principle of the stove, in contrast to that of conventional designs, is that the flow of air is in the same direction as that of the combustion gases and fuel. By applying this principle, models have been developed for cooking and other heating purposes. These stoves emit very small amounts of carbon monoxide.
Figure 1a: Down-draught single mouth cooking stove
Figure 1a: Down-draught single mouth cooking stove


[top] [end]Types of down-draught stove suitable for domestic purposes

[top] [end]Down-draught single mouth cooking stove

The model consists of three main parts as in Figures 1a and 1b: a) Combustion chamber
b) Pot hole
c) Chimney

[top] [end]a) Combustion chamber

The chamber is made of bricks covered with mud. At the bottom of the chamber, there is a grate. The grate is made by placing metal strips 3 mm (1/8 inch) thick, 10 mm apart. The distance between the grate and the top of the fire chamber is 152 mm (6 in). The chamber is connected with a pot hole through a 76 mm (3 in) diameter cylindrical hole passage from below the grate.

[top] [end]b) Pot hole

The pot hole is placed between the fire chamber and the chimney and it has a mouth of 240 mm (10 in) diameter. The two longitudinal sides of the pot hole are made of bricks and covered with mud. Its bottom is made slanting downwards from the centre towards both sides along the direction of the flow of the combustion gases. This pot hole is then connected with the chimney through a 76 mm diameter cylindrical hole.
Figure 1b: Down-draught single mouth cooking stove (dimensions in cm)
Figure 1b: Down-draught single mouth cooking stove (dimensions in cm)


[top] [end]c) Chimney

A chimney 1 m (40 in) high and 76 mm (3 in) diameter is placed on a flat platform at a distance of 100 mm from the pot hole for creating necessary draught. This chimney leads the flue gases out of the stove.

[top] [end]d) Type of pot

Both round-bottomed and flat-bottomed vessels can be used in the down-draught stove, but there should not be any empty space between the pot and the stove. The stoves are suitable for cooking food for a family of 7-8 members.

Figure 2a: Down-draught single-mouth cooking stove with oven
Figure 2a: Down-draught single-mouth cooking stove with oven


[top] [end]Down-draught single-mouth cooking stove coupled with oven

The main difference between this model and the previous one is the 'oven' which is fitted at the bottom of the chimney of the down-draught single mouth cooking stove (Figures 2a and 2b). The oven is kept warm by the spent flue gases which come out of the stove, The oven is double-walled. The flue gases pass between the walls and the oven gets heated, The maximum temperature attained in the oven is 200-250°C depending on feeding rate of fuel in the fire-box, when the cooking medium reaches its boiling point, the utensil containing the food is removed from the stove and kept in the hot box. The open mouth covered with another utensil containing fresh food items.

The remaining cooking in the oven is completed simultaneously as the fresh food items cooked in the cooking mouth of the stove, The efficiency of the stove is 21.18%.

Figure 2b: Down-draught single-mouth cooking stove with oven (dimensions in cm)
Figure 2b: Down-draught single-mouth cooking stove with oven (dimensions in cm)


[top] [end]Down-draught double-mouth cooking stove

This model is similar to a down-draught single-mouth cooking stove except that it has two pot holes side by side as in Figures 3a and 3b.
Figure 3a: Down-draught double-mouth cooking stove
Figure 3a: Down-draught double-mouth cooking stove
Figure 3b: Down-draught double-mouth cooking stove (dimensions in cm)
Figure 3b: Down-draught double-mouth cooking stove (dimensions in cm)

[top] [end]Combustion qualities

  • From the health hazards point of view, CO is considered to be the most important factor in the cooking stove. A concentration of CO over 0.08% proves fatal when inhaled for about an hour.
  • Smoke is harmful to eyes and lungs. It makes the kitchen and utensils dirty. Some of the organic compounds present in the flue gases are carcinogenic.

In this study, good combustion is characterized by a low CO concentration, no smoke formation, low concentrations of organic compounds in the flue gases and high temperatures near the fuel bed. High temperature at the fuel bed, accompanied by high temperature of the flue gases can be used in various applications such as drying, smoking, baking, tandur-making, passive space heating etc.

[top] [end]Test results

Variation in CO concentration in the flue-gases during the burning of fuelwood (cooking tests) for different kinds of down-draught stoves such as single-mouth, double-mouth with oven etc. are shown in Table 1. In this table, the CO concentration in the conventional improved cooking stove could not be measured as the values measured were more than 1% (beyond the range of measuring capacity of the equipment).

The efficiency shown in Table 1 refers to the efficiency of heat transfer from the combustion gases to the cooking pot. It was measured by determining the rise in temperature and the amount of water evaporated from the cooking pot.

The food cooked during the tests comprised: Chicken curry 1 kg Dal 0.25 kg Rice 0.8 kg

[top] [end]Smoke output from down-draught stove

No smoke was visible at the outlet of the chimney. A white paper was kept 60 mm above the outlet of the chimney; no blackening of the white paper was observed over a period of one minute. Keeping the paper in situ any longer lead to charring of the paper because of the high temperature of the flue gases. In the case of the improved stove, smoke was clearly visible during the pre-boiling period. During the simmering stage, smoke formation was considerably reduced, but it was never smoke free.

[top] [end]Conclusions

  • The present stove designs are very sensitive to operational and design variables such as charging rate, size of woodfuel etc. If proper charging rate and correct wood block size are not maintained, CO concentration in the flue gases increases. The wood used in these models measured 5 cm × 5 cm × 2 cm.
  • For the type of cooking practised in Bangladesh, down-draught models are less efficient than conventional improved models. This is because the rate of burning is faster in the down-draught models, and an increase in the rate of burning is usually associated with a decrease in efficiency. This suggests that the present design requires some modification.
  • The CO concentration in down-draught stoves are very low (0.09%) and the chimney exit temperature is high (400-500°C). It may be possible to modify the stoves for space heating purposes.
  • Application of down-draught burning can be applied in different traditional wood-burning devices.

Table 1: Cooking tests using different conventional and down-draught stoves
Conventional stoves

Food type

Cooking time (min)
Each

Cooking time (min)
Total

Fuel used (kg)

Flue gas composition (%)
CO

Flue gas composition (%)
CO2

Flue gas composition (%)
O2

Flue gas composition (%)
CO/CO2

Efficiency (%)

One pot stove with chimney








24

Chicken

33








Dal

21

85

1.35

>1

-

-

-


Rice

31








Two pot stove with chimney








28.5

Chicken

30








Dal

20

5

1.25

>1

-

-

-


Rice

25








Single pot cooking stove without chimney








23

Chicken

34








Dal

25

90

1.5

>1

-

-

-


Rice

31









Down-draught stoves

Food type

Cooking time (min)
Each

Cooking time (min)
Total

Fuel used (kg)

Flue gas composition (%)
CO

Flue gas composition (%)
CO2

Flue gas composition (%)
O2

Flue gas composition (%)
CO/CO2

Efficiency (%)

One pot stove








20

Chicken

30








Dal

20

80

1.6

0.09

1.47

19.5

0.059


Rice

30








Two pot stove








24.4

Chicken

22








Dal

18

60

1.5

0.24

2.95

-

0.08


Rice

20








One pot stove with oven








22.2

Chicken

23








Dal

18

60

1.4

0.19

4.5

-

0.04


Rice

19










[top] [end]Contents: Boiling Point 40: Household energy and health

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.
Household energy, smoke and health - Smoke from biomass and its effects on infants - Health risk caused by domestic smoke - Emissions from high altitude stoves - a case study in Nepal - Biomass smoke and ill-health in India - preliminary results from a national survey - Global network for the health effects of environmental air pollution - Fuels, stoves and indoor air pollution in Jaracuaro, Mexico - Redesign of liquified petroleum gas stove for the blind - How many of these improvements are in your stoves programme - Participatory Technology Development in stove manufacture - a case study - Renewable energy sources in Nigeria- Efficient household energy use in Uttara Kannada District, Karnataka - Research into cooking and heating applications of down-draught stoves - Comparing forestry wood species for the charcoal supply of Antananarivo city, Madagascar



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